Top amorphous transformer core factory supplier
Nanocrystalline transformer core wholesale manufacturer 2024: One of the key factors to the success of TRANSMART is focusing on basic raw materials research and development. Our ability to tailor the composition and specific heat treatments according to our know-how enables us to design alloys with unique properties for specific customer needs. Transmart is one of the few companies worldwide that have mastered the rapid solidification process where alloys are being produced as a thin strip to its final thickness of typically 16 to 30 um. Toroidal transformers from Transmart toroidal transformer manufacturers offer reliable performance and versatility across a wide range of industries requiring precise power conversion solutions. Read extra information on nanocrystalline transformer core.
Characteristics and application of nanocrystalline magnetic core: High permeability, nanocrystalline Fe73 5Cu1Nb3Si13. 5B9 alloy has high saturation magnetic induction. The material becomes brittle after heat treatment and is easy to be processed into alloy powder. Compared with the nanocrystalline magnetic core wound with strip, the magnetic permeability of the nanocrystalline magnetic core is still very low and the soft magnetic properties are unstable. At present, the urgent problems to be solved are as follows: 1. Effectively control the growth of nanocrystals during heat treatment; 2. Molding of magnetic particle core; 3 Effect of heat treatment specification on soft magnetic properties of magnetic particle core.
Now, the test of magnetic core material loss of power frequency power transformer is carried out under sine wave voltage with distortion less than 2%. The actual power frequency power grid distortion is 5%. In this case, the loss of iron-based amorphous alloy increases to 106% and that of silicon steel increases to 123%. If the high-order harmonic is large and the distortion is 75% (such as power frequency rectifier transformer), the loss of iron-based amorphous alloy increases to 160% and the loss of silicon steel increases to more than 300%.
Silicon steel is a traditional magnetic material mainly for 50Hz to 1000Hz electronic and electrical applications. The toroidal core is one of the main products of Transmart Industrial. Our silicon steel core series has many styles to meet the diversified needs of customers. We manufacture various type of cores in silicon steels, such as Current Sensor Cores, silicon steel transformer core, Instrument Transformer Cores, Torodal cores, C-cores, Unicore etc. Transmart Industrial carries out strict quality monitoring and cost control on each production link of toroidal core, from raw material purchase, production and processing and finished product delivery to packaging and transportation. This effectively ensures the product has better quality and more favorable price than other products in the industry.
The common mode inductor using nanocrystalline core material can well suppress the peak voltage, protect sensitive components, and reduce the motor shaft voltage. Because of the unique characteristics of nanocrystalline core, it has been well used in some high-power system industries. Electric energy meter, power meter, ammeter, electric measuring equipment and other instrument fields. Various power current transformers in power transmission and distribution monitoring system. Leakage protection, relay protection, servo motor protection, fire monitoring, etc Current and voltage data sampling, etc. Find many more information on https://www.transmartcore.com/.
As the iron core of the transformer, generally 0.35mm thick cold-rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size.