Cnc machining parts factory from China
Automotive metal stamping supplier today: The factory has strong technical force, with 45 professional mold technicians and 5 mold design engineers, from product evaluation to mold design, manufacturing, assembly and production, a one-stop service. There are 70 sets stamping machines, punching tonnage from 25-200 tons, stamping speed can reach 1200 times/ min. We can produce different material with thickness 0.1-5.0MM, Single stamping terminal monthly maximum capacity is 30 million pieces, shrapnel is 5 million pieces. At present, the utilization rate of equipment stamping equipment is 60%. The factory has 40 sets of 5-axis CNC machines and 2 sets of 6-axis CNC machines that imported from Japan. The processing diameter is from 1.0-32MM, the processing precision is 0.005MM, and it can process different materials. The current equipment utilization rate is 70%. The factory is located in the Matigang Industrial Zone, Dalingshan Town, Dongguan City, a famous manufacturing city, 500 meters away from the highway intersection and 40 minutes drive from Shenzhen Airport. Read more details on lead frame suppliers.
Rapid Prototyping Techniques – Prototyping is a critical step in the CNC machining design process. Rapid prototyping techniques like 3D printing, soft tooling, and CNC prototypes allow you to validate designs and identify potential issues before full-scale production. Prototyping helps you catch design flaws early, saving time and money. It also provides an opportunity to test the functionality and aesthetics of your design, ensuring it meets all requirements before committing to production. Testing for Functionality and Durability – Testing CNC machined parts for functionality and durability is essential to ensure they perform as intended. Stress testing, dimensional analysis, and other evaluation methods can reveal weaknesses and areas for improvement.
Dongguan Fortuna Metals has invested a great deal in quality control with the latest equipment, including optical comparators and coordinate measuring machines to assure that every metal stamping, weldment, and assembly, large or small, is delivered on time with the highest quality. At our plant, quality control is paramount from start to finish. We have a complete tool kit of machines and systems to meet rigid customer demands. We start with consistent suppliers and approved sources that know the needs of our customers. We apply the latest equipment and processes including, SPC, TQM, and material trace-ability. Having an experienced quality technicians and production team is how we are able to meet your specific quality requirements.
We have 45 professional mold technicians and 5 mold design engineers.The company’s minimum punching distance is 0.2MM.the mold parts processing accuracy to 0.005MM, and the overall assembly accuracy to 0.01MM.Our R&D team has more than 10 years of experience in the precision stamping parts industry and can provide one-stop services from product evaluation to mold design, manufacturing, assembly, mold trial, and production. After the mold assembly is completed, professional mold technicians will be arranged to conduct mold trials. Advanced quality testing equipment will be used to test the dimensional accuracy, surface quality, internal structure of the first product, and may also conduct mechanical properties, functional testing, salt testing. Advanced Equipment – DOBBY NXT stamping equipment mainly adopts a toggle design, which can automatically adjust the equipment parameters to meet different stamping needs. This equipment is mainly used to manufacture precision hardware, electronic components, auto parts and other products that require high-precision processing. 40T-60T punching machines are mainly used in the metal stamping forming process and can meet the needs of various industries for high-precision and high-efficiency metal stamping parts. Its equipment, especially the SDS series servo punch machines, combines traditional mechanical punch machines with digital servo control systems, which can handle various stamping processes in an intelligent, composite, and green way to meet the needs of difficult-to-process forming materials.
Leverage Advanced Machining Techniques: Techniques such as high-speed machining and adaptive machining can enhance efficiency. High-speed machining allows for faster material removal rates, while adaptive machining adjusts cutting parameters in real time to optimize performance and reduce tool wear. Material Utilization – The choice of material and how it is utilized can significantly impact the cost-effectiveness of CNC machining. See extra information on https://www.dgmetalstamping.com/.
In-mold riveting can be used for multiple sets of molds, reducing costs while ensuring smooth production. Achievable effects:Our in-mold riveting technology is very mature and can be used in automatic riveting equipment. The product riveting speed can reach 100 times/min. The automated sensor control system is used to monitor the quality of the product riveting assembly in real time and reduce the defective product rate. Fortuna has excellent advantages in the design and processing of rolling molds. It has 20 years of experience, especially for the rounding of metal stamping products, the angle and accuracy can be controlled. Products produced through product rolling round mold can achieve a roundness tolerance of 0.03mm, and realize high-tech solutions such as riveting of multiple products in the mold, tapping in the mold, and welding in the mold.
Tolerances and Precision – Tolerances define the allowable deviation from the design dimensions. In CNC machining, tight tolerances ensure high precision and part functionality. However, achieving extremely tight tolerances can increase machining time and cost. It’s essential to balance the need for precision with practical machining capabilities. Understanding the limits of your CNC machine and tooling will help you set realistic tolerances. Collaborate with your machinist to determine achievable tolerances that meet the part’s functional requirements without overburdening the manufacturing process.